I needed a t55 plus torx bit, so I made one from rebar, and an old socket

Jan 12, 2018 12:59 AM

Kiwiviking

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133722

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1147

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Finished product first

So I got a piece of rebar, ground it smooth and cut out notches

Top view, looks like it could work

The offending screw in the Ford van that I need to remove to get the seat out

Test fit, I had to go back to the angle grinder a few times to get it to fit snuggly

Grabbed an old socket to weld on

Tried to get it centered, but not perfect

A few tack welds to hold it

Looks good

A nice top view

So it was too long and I had to cut it off and re weld it because it hit the bracket on the seat....oops. I got the bolt out though! It worked.

Bonus project I didn't really document as well.
The arbor tool for the angle grinder was missing so I pounded a piece of EMT flat on one end and tapped 2 holes for 8/32" thread. Then put two 8/32 machine screws in

It fits

If I can't find a torx the right size, I can usually find a flathead bit that works fine.

8 years ago | Likes 1 Dislikes 0

I was expecting it to be heated to cherry red and quenched in oil for case hardening but it worked. Rebar is better than mild steel.

6 years ago | Likes 1 Dislikes 0

Lmao dude! I just used a large flathead and that somehow worked, backseat of the damn E350.

8 years ago | Likes 2 Dislikes 0

#1 THAT, folks... is a hard working hand.

8 years ago | Likes 3 Dislikes 0

Fuck that's sexy. Do you call her a dirty girl when you use her to loosen stuff?

8 years ago | Likes 2 Dislikes 0

Rebar is too soft. Get proper for reffing.

8 years ago | Likes 1 Dislikes 0

Need a tool? Make the tool

5 years ago | Likes 1 Dislikes 0

I never use the arbor tool.

8 years ago | Likes 1 Dislikes 0

Excellent! Once I needed a screw driver that was 3 foot long...so I cut one I had and welded all-thread to lengthen it.

8 years ago | Likes 3 Dislikes 0

If your grinder is corded. Electrical tape the tool to the cord first thing. Great to see this post. My father had a drawer of custom tools

8 years ago | Likes 2 Dislikes 0

Fucking torx screws...

8 years ago | Likes 1 Dislikes 0

What if you had done that to hi-strength bolt and the used a socket to turn out the bolt?

6 years ago | Likes 1 Dislikes 0

If the girls don't find you to be handsome, they should at least find you to be handy.

8 years ago | Likes 1 Dislikes 0

phew, twas a 13 socket...close...too close...

8 years ago | Likes 2 Dislikes 0

Love the manual when it says fashion a tool. WTF

8 years ago | Likes 1 Dislikes 0

Maybe he lives in Alaska. And Sams Club Closed; so what else is he supposed to do?

8 years ago | Likes 2 Dislikes 0

So help me if that was a 10mm socket

8 years ago | Likes 1 Dislikes 0

If the women don't find you handsome, they should at least find you handy.

8 years ago | Likes 3 Dislikes 0

I would have ground a slot into it and used a flat screwdriver, out in 30 seconds.

8 years ago | Likes 5 Dislikes 0

Exactly. I thought "Fuck that, where's my hacksaw and flat blades?

8 years ago | Likes 2 Dislikes 0

changed hundreds of wheels, and never used an arbor tool. grab the cutoff wheel and turn it. if you machine, your hands are tough enough

8 years ago | Likes 1 Dislikes 0

torx bits just get ground out and replaced with functional screws here

8 years ago | Likes 2 Dislikes 0

@Kiwiviking i needed a left handed tap to remove a bust bolt on my truck rear end. my friend owns a c&c shop and made me one. I thought

8 years ago | Likes 4 Dislikes 0

that was amazing and he told me "anyone can use a shovel but not everyone can make one". Awesome job man.

8 years ago | Likes 5 Dislikes 0

Is that a e250 van seat?

8 years ago | Likes 7 Dislikes 0

Yep sure is

8 years ago | Likes 7 Dislikes 0

Haha I know my fords

8 years ago | Likes 6 Dislikes 0

I hope that wasn’t a 10mm socket you used.

8 years ago | Likes 6 Dislikes 0

Was a 13

8 years ago | Likes 4 Dislikes 0

I had to order my T55 from Amazon. Virtually no autoparts store or hardware store had them.

8 years ago | Likes 7 Dislikes 0

When you have a hammer everything else is a nail. When you have a welder, everything else is whatever the fuck you want it to be

8 years ago | Likes 369 Dislikes 0

Started mig a while ago, tig kinda recently, this is beyond true

8 years ago | Likes 1 Dislikes 0

Nah. When you have a hammer and anvil and a forge anything is anything you want to be.

8 years ago | Likes 5 Dislikes 3

I want my welder to become a hammer.

8 years ago | Likes 1 Dislikes 0

That's poetry, right there

8 years ago | Likes 1 Dislikes 0

I love this comment

8 years ago | Likes 27 Dislikes 1

8 years ago | Likes 7 Dislikes 0

#accurate

8 years ago | Likes 9 Dislikes 0

as a welder can confirm.

8 years ago | Likes 3 Dislikes 0

You're lucky- rebar would be too malleable for many fasteners that size.

8 years ago | Likes 29 Dislikes 0

Heat from multiple welds may have actually helped to harden it. Source, I've seen a similar reaction in soft steel after a weld at work.

8 years ago | Likes 3 Dislikes 1

Carbon tends to rush toward the weld from surrounding areas if the metal isn't preheated. Might have actually made it softer at the tip.

8 years ago | Likes 1 Dislikes 0

Ps. Nice work!

8 years ago | Likes 6 Dislikes 0

But can you find your 10mm socket?

8 years ago | Likes 81 Dislikes 3

Dammit, beat me to it

8 years ago | Likes 1 Dislikes 0

the 10mm socket is a myth,

8 years ago | Likes 2 Dislikes 0

Perfect

8 years ago | Likes 2 Dislikes 0

That WAS the 10mm socket!

8 years ago | Likes 48 Dislikes 1

Fuck you.... I looked ... it was a 13mm... don’t scare people like that

8 years ago | Likes 2 Dislikes 0

Went back and checked. It's a 13

8 years ago | Likes 14 Dislikes 1

8 years ago | Likes 5 Dislikes 0

As a machinist, I would have spent twice as long doing that, and ended up with essentially the same thing.

8 years ago | Likes 30 Dislikes 1

As another machinist I can say. But yours would of looked so pretty.

8 years ago | Likes 4 Dislikes 0

As someone who has dabbled in welding and machining, would have cut a slot in the bolt head with grinder and used big flathead & adj wrench.

8 years ago | Likes 5 Dislikes 0

You can even use a slotted screwdriver straight in the Torx bit. Source: I don't always want to find my anti-tamper bits.

8 years ago | Likes 2 Dislikes 0

As another machinist, i wouldve made 8 other tools before and forgotten what i was doing in the first place

8 years ago | Likes 33 Dislikes 0

This...every damn day

8 years ago | Likes 2 Dislikes 0

I know a machinist who spends most of his time using his lathe and mill to make parts for his lathe and mill.

8 years ago | Likes 4 Dislikes 0

I would have put locking pliers on the rebar to save time dicking around with welding the socket

8 years ago | Likes 4 Dislikes 0

I love releasing locking pliers that are as tight as I can get them.

8 years ago | Likes 3 Dislikes 0

More locking pliers

8 years ago | Likes 3 Dislikes 0

I like putting a screwdriver between the handles and letting the thing explode across the room.

8 years ago | Likes 3 Dislikes 0

question for yall, can i hire a machinist for like a single small project or do i need like contracts n stuff?

8 years ago | Likes 9 Dislikes 0

A machinist by trade would probably quote your job, which effectively makes them a contractor. Doesn't have to be anything fancy.

8 years ago | Likes 2 Dislikes 0

Yeah you can, small engineering places will do things like that.

8 years ago | Likes 10 Dislikes 0

Befriend an engineer or a machinist that has the equipment. They'll usually do it for a 6 pack

8 years ago | Likes 5 Dislikes 0

in which case, whats a a rough price range on something like that, assuming you provide materials, if you dont mind

8 years ago | Likes 5 Dislikes 0

Machine shop I quoted was 100/hr, but the price was finalized before they began work. Lengthened some handlebars, cost me $100.

8 years ago | Likes 11 Dislikes 0

Couldn't tell you, it's very specific to the job.

8 years ago | Likes 3 Dislikes 0

Interesting project and you save $3 on a new bit

8 years ago | Likes 206 Dislikes 7

Lol...

8 years ago | Likes 4 Dislikes 2

Ford pickup truck seat anchor bolts. Hard to find tor plus

8 years ago | Likes 3 Dislikes 0

I agree. I get paid over $20/hr when I fix cars. It's well worth my time to get a new one at $7-$15 (convenience) than to make one.

8 years ago | Likes 4 Dislikes 0

And how much is all the equipment used to make this homemade one?

8 years ago | Likes 2 Dislikes 0

expecting snapon tools to be cheap

8 years ago | Likes 6 Dislikes 0

Oh, I'm very familiar with the Snap-On truck and the pain it can cause !

8 years ago | Likes 3 Dislikes 1

Or you buy a Craftsman for half that cost.

8 years ago | Likes 2 Dislikes 0

I did exactly that for my box at home.

8 years ago | Likes 2 Dislikes 1

It's not really fair to compare a bit made of rebar to one of the more expensive brands. There's a huge quality difference.

8 years ago | Likes 4 Dislikes 0

This is true. My comment was directed toward the "save $3 on a new bit" part. I'm surprised the rebar bit did as well as it did.

8 years ago | Likes 2 Dislikes 1

If you needed a T55 and had a choice of a already done rebar wonder or a $3 Pakistani special which would you try first?

8 years ago | Likes 2 Dislikes 0

At if he saved an hour drive to town and gas money too?

8 years ago | Likes 5 Dislikes 1

An hour drive?! Sounds like Alaska.

8 years ago | Likes 2 Dislikes 1

Or wyoming

8 years ago | Likes 2 Dislikes 0

Haha or western Nebraska!

8 years ago | Likes 1 Dislikes 0

Or literally anywhere with more tractors than minivans.

8 years ago | Likes 2 Dislikes 0