Additive manufacturing

Mar 8, 2019 2:43 PM

aenge

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97441

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1642

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53

Machining

Trust me, I know things.

It’s reversed but I still want to know what it sounds like backwards. Also cool looking

7 years ago | Likes 1 Dislikes 0

Maybe you don't know as much as you think you do... This is subtractive manufacturing because you're removing material.

7 years ago | Likes 1 Dislikes 0

Sometimes I wish I could reverse machine.

7 years ago | Likes 1 Dislikes 0

Crazy how nature does that

7 years ago | Likes 1 Dislikes 0

Make sure you run M4 in stead of M3 when doing additive milling.

7 years ago | Likes 1 Dislikes 0

Locline!!!

7 years ago | Likes 1 Dislikes 0

Is this where fingernail extensions come from?

7 years ago | Likes 3 Dislikes 1

carbide? speed, feed and mats?

7 years ago | Likes 1 Dislikes 0

because f**k entropy

7 years ago | Likes 1 Dislikes 0

To all my fellow machinists, bet you can’t run it faster ?

7 years ago | Likes 1 Dislikes 0

I admit that it took my way longer than it should have for me to figure out the machine wasn’t making purple fake nail tips.....

7 years ago | Likes 1 Dislikes 0

Took me a hot second to notice the recording is in reversed.

7 years ago | Likes 1 Dislikes 0

Funny how nature do that

7 years ago | Likes 13 Dislikes 1

Is this a HAAS? It looks very similar to the setup we have at work!

7 years ago | Likes 1 Dislikes 0

Might be, looks like the VF5

7 years ago | Likes 1 Dislikes 0

Be cool substitute for wood chips. Or gravel at least.

7 years ago | Likes 1 Dislikes 0

I haven't had enough coffee today. My first thought was "Oh, cool. Fake nail factory". Then I read words and felt dumb.

7 years ago | Likes 1 Dislikes 0

What kind of machine is that? Looks similar to some that we have in our shop.

7 years ago | Likes 1 Dislikes 0

Looks like something This Old Tony would do

7 years ago | Likes 7 Dislikes 0

ToT is fantastic. I love his style of teaching.

7 years ago | Likes 3 Dislikes 0

crazy how nature do dat.

7 years ago | Likes 26 Dislikes 1

That depth of cut though...

7 years ago | Likes 2 Dislikes 0

uhh "ADDITIVE" think thats backwards there

7 years ago | Likes 1 Dislikes 0

I get the feeling...this guy knows things..

7 years ago | Likes 1 Dislikes 0

Going in dry, my man.

7 years ago | Likes 2 Dislikes 0

I give up. What am I looking at? And why is it reversed?

7 years ago | Likes 4 Dislikes 0

It's a milling machine cutting a block of steel. If I had to venture a guess, it's a carbide end mill cutting maybe 4140 steel?

7 years ago | Likes 4 Dislikes 0

Thanks!

7 years ago | Likes 1 Dislikes 0

I’m an engineer, I can confirm that this is real.

7 years ago | Likes 5 Dislikes 0

I guess I'm the only one here old enough to immediately think of the nano-lathe building process in Total Annihilation?

7 years ago | Likes 77 Dislikes 1

My whole fucking life was that game 20 years ago... MSN Gaming Zone was SOOO fucking great!

7 years ago | Likes 1 Dislikes 0

Oh man I remember that game!

7 years ago | Likes 4 Dislikes 0

I can't believe someone mentioned that.

7 years ago | Likes 3 Dislikes 0

I used to try and make modded units for that game... Extremely poorly

7 years ago | Likes 3 Dislikes 0

Oh wow I remember.

7 years ago | Likes 4 Dislikes 0

Holy shit someone else played that game!? That was my intro to video games

7 years ago | Likes 10 Dislikes 0

Also: Supreme Commander: Forged Alliance. To me, Chris Taylor's swan song.

7 years ago | Likes 1 Dislikes 0

The cheezy remake, as we veterans call it, is still pretty awesome to play on Forged Allience Forever... I should install it again.

7 years ago | Likes 1 Dislikes 1

Man I can remember having LAN parties playing that game - good times

7 years ago | Likes 6 Dislikes 0

Well for the first 50 units. Then it slowed riiiight the fuck down.

7 years ago | Likes 2 Dislikes 0

My buddy’s dad at the time was an engineer - his office had hella top of the line computers. Ran like a dream with 6 of us

7 years ago | Likes 1 Dislikes 0

We had a graphics design company's artists machines too. Your dream may have included fairly sluggish gameplay, or smaller maps.

7 years ago | Likes 1 Dislikes 0

Moooooooooooood

7 years ago | Likes 2 Dislikes 0

What began as a conflict over the transfer on consciousness from flesh to machine has escalated into a war which has decimated a million

7 years ago | Likes 2 Dislikes 0

fuck you I'm installing it right now.

7 years ago | Likes 1 Dislikes 0

greeting fellow machinist. nice chips

7 years ago | Likes 47 Dislikes 0

Millers unite!

7 years ago | Likes 6 Dislikes 0

I too am a machinist, mazak gang

7 years ago | Likes 1 Dislikes 0

never worked with a mazak. got a few haas machines in my shop

7 years ago | Likes 1 Dislikes 0

When I went to college I worked souly with Haas machines. But I started working and my shop only has mazak and conversational is so much ->

7 years ago | Likes 1 Dislikes 0

<- easier than g code

7 years ago | Likes 1 Dislikes 0

There are dozens of us!

7 years ago | Likes 2 Dislikes 0

dozens! I think that makes the endangered species list

7 years ago | Likes 1 Dislikes 0

God damn Millbillies!!!

7 years ago | Likes 1 Dislikes 0

Thanks!

7 years ago | Likes 6 Dislikes 0

this technique is new to me... its like reverse climb milling, lol/

7 years ago | Likes 1 Dislikes 0

I know its reversed, but why are the cuttings purple?????????????

7 years ago | Likes 656 Dislikes 5

It's titanium

7 years ago | Likes 1 Dislikes 0

Oxidation caused by heat.

7 years ago | Likes 4 Dislikes 0

They are between 271-283°c. Friction makes shit hot.

7 years ago | Likes 2 Dislikes 0

Can confirm as a welder mild steel can be brittle blue or a vibrant purple depending on temp went cooled/at the time

7 years ago | Likes 9 Dislikes 0

Because it’s really fucking hot

7 years ago | Likes 1 Dislikes 0

Because the earth is flat.

7 years ago | Likes 2 Dislikes 0

And melting

7 years ago | Likes 1 Dislikes 1

Heat.

7 years ago | Likes 2 Dislikes 0

friction heat

7 years ago | Likes 2 Dislikes 0

Because of all the talk of anti-vax on Reddit and Imgur

7 years ago | Likes 1 Dislikes 0

It's cabbage

7 years ago | Likes 2 Dislikes 1

I thought cabbage was being blown into a weird blender

7 years ago | Likes 1 Dislikes 0

Prince was the machinist, all his chips were purple.

7 years ago | Likes 1 Dislikes 0

Metal is actually produced by compacting onion skins on a mill

7 years ago | Likes 1 Dislikes 0

Because it's an ultra-rare item.

7 years ago | Likes 1 Dislikes 0

Heat makes an oxide layer on the steel. The color is from the oxide thickness. Just like soap bubbles.

7 years ago | Likes 58 Dislikes 1

It's from the temperature, purple is around 500F.

7 years ago | Likes 1 Dislikes 0

It’s just really unusual to see purple chips in steel, they often come out a shade of blue. Purple is a very tight spectrum of temperatures.

7 years ago | Likes 7 Dislikes 1

Thank you!

7 years ago | Likes 1 Dislikes 0

Feed rate is a bit too high

7 years ago | Likes 1 Dislikes 0

Kind of, but steel goes from yellow to red through to blue at a predictable temperature, so if you've got the cutting speed right, purple.

7 years ago | Likes 3 Dislikes 0

Yeah, it’s all predictable based on temp and alloy, but from my own work, dark and light blue seems to cover a larger spectrum of temps.

7 years ago | Likes 1 Dislikes 0

That's definitely true, especially because blue and the dark grey color steel goes at the end of the spectrum are close visually.

7 years ago | Likes 2 Dislikes 0

Depends on the material but tan is the optimum color for most steel machining

7 years ago | Likes 1 Dislikes 1

This is too little space for me to put all the reasons I disagree with that statement. As a 12 year machinist.

7 years ago | Likes 2 Dislikes 0

My fat ass thought it was purple cabbage

7 years ago | Likes 33 Dislikes 2

Bon appetit.

7 years ago | Likes 1 Dislikes 0

I was thinking 'So what are we making, kraut or slaw?'

7 years ago | Likes 3 Dislikes 0

I thought they were crocus petals. Nothing wrong with thinking it's cabbage- cabbage is good for you :)

7 years ago | Likes 2 Dislikes 0

So did I

7 years ago | Likes 2 Dislikes 0

At least you’ve got an eye for veggies. Not as fat assed-ness, could be worse.

7 years ago | Likes 6 Dislikes 0

Well, there isn't really any purple junk food.

7 years ago | Likes 1 Dislikes 0

Blue corn tortilla chips and black bean dip are kinda purple in the right light. That's still probably healthy, though.

7 years ago | Likes 1 Dislikes 0

Purple drank. Kids' cereal. Chicha. Grape-flavored fruit snacks.

7 years ago | Likes 3 Dislikes 0

Because if you do it right, all the heat goes Into the chip and not the part. I'm also using air blast which only cools the tool.

7 years ago | Likes 552 Dislikes 3

So, what endmill, spindle speed, and feedrate are you using?

7 years ago | Likes 1 Dislikes 0

... i didn't really watch the tool, and thought this was red cabbage being sliced... I am not a smart man.

7 years ago | Likes 7 Dislikes 0

I'm in an apprenticeship for Machining. You like what you do?

7 years ago | Likes 1 Dislikes 0

Good answer! Cool video aswell :) Former CNC Operator here.

7 years ago | Likes 1 Dislikes 0

7 years ago | Likes 5 Dislikes 0

What material is that? My 24 hour machine work shop only let me cut 6061 Al land 1018 steel and none of them did that

7 years ago | Likes 1 Dislikes 0

You had me going for exactly 2 seconds op. Good shit

7 years ago | Likes 1 Dislikes 0

Called dry hobbing I think

7 years ago | Likes 1 Dislikes 0

Hobbing is a process for cutting teeth or splines in stock. This is dry milling prob using carbide and air blast to keep the tooling cool.

7 years ago | Likes 1 Dislikes 0

I always got purple shavings when there end mill started getting dull. Didn't know this was intended.

7 years ago | Likes 1 Dislikes 0

Depending on the material and the endmill used, you want to keep the temp within a certain margin. Sometimes that makes the chip 1/2

7 years ago | Likes 2 Dislikes 0

Change colour. Sometimes air cooling is needed, other times emulsion coolant is needed. It all depends on multiple factors.

7 years ago | Likes 2 Dislikes 0

Ya i usually only use cooling fluid with stainless. Never with aluminum as it never seems to need it. I only mess with it as a hobby as well

7 years ago | Likes 2 Dislikes 0

so heat turns it purple? cool. does it stay purple or turns grey/silver when cool?

7 years ago | Likes 111 Dislikes 0

No.

7 years ago | Likes 2 Dislikes 4

Tgeres actually a decent range of comers you can achieve. It starts st a golden straw, slowly becoming light, then dark blue, then purple.

7 years ago | Likes 1 Dislikes 0

Heat helps form an oxide on the newly exposed metal, that oxide is different colors based on temperature. Same as on exhaust pipes. Sorta.

7 years ago | Likes 1 Dislikes 0

So what’s actually happening is an effect called thin film interference. The metal gets hot enough to accelerate the oxidation 1/8

7 years ago | Likes 5 Dislikes 0

of the metal and thus starts depositing a very minuscule layer of that metal’s oxide on the surface of the chip. The reason why it gets 2/8

7 years ago | Likes 4 Dislikes 0

so hot is the cutter is designed in such a way to deposit most of the heat in the chip, thus preventing the cutter or stock material 3/8

7 years ago | Likes 4 Dislikes 0

Stays. Fun thing, you can use it to distinguish how hot it was: https://de.wikipedia.org/wiki/Anlauffarbe (couldn't find English source)

7 years ago | Likes 5 Dislikes 0

Im assuming an oxidation type reaction, which would be permanent unless you remove the oxidized layer, like sanding off rust

7 years ago | Likes 5 Dislikes 2

https://imgur.com/hMQLK7W

7 years ago | Likes 18 Dislikes 0

I think it's lost on some exactly how informative that is. Thank you.

7 years ago | Likes 3 Dislikes 0

So, what endmill, spindle speed, and feedrate are you using?

7 years ago | Likes 4 Dislikes 0

3

7 years ago | Likes 1 Dislikes 0

3/4" ZCC endmill. 1400 rpm 19ipm

7 years ago | Likes 2 Dislikes 0

/a/IYRjtUj

7 years ago | Likes 89 Dislikes 4

NEAT!

7 years ago | Likes 1 Dislikes 0

Ah the forbidden purple onion...

7 years ago | Likes 42 Dislikes 0

Forbidden feathers

7 years ago | Likes 4 Dislikes 0

This picture is inspiring; just because I'm trash doesn't mean I can't be pretty :D

7 years ago | Likes 3 Dislikes 0

Should put those in resin and make a bar top.

7 years ago | Likes 16 Dislikes 0

I'd line some shoes with those, like some hightop sneaks on the toe and around the heel

7 years ago | Likes 1 Dislikes 0

Peter brown on youtube did something like that

7 years ago | Likes 4 Dislikes 0

It stays that color, depending on the amount of heat it could be other colors as well.

7 years ago | Likes 127 Dislikes 0

7 years ago | Likes 1 Dislikes 0

Dude more those shavings are razor sharp. I used to clean mills and sliced my thumb so cleanly it didn't hurt a bit.

7 years ago | Likes 2 Dislikes 1

What material is being milled? Looks like Ti

7 years ago | Likes 15 Dislikes 1

H-13 tool steel

7 years ago | Likes 12 Dislikes 0

Correct me if I'm wrong but that's due to tempering the steel. Those shavings are about 540° F coming off of there. Does the part warp?

7 years ago | Likes 6 Dislikes 1

Not tempering, the outer surface is hot enough that it gains an abnormally thick oxide layer that's exact thickness causes the color.

7 years ago | Likes 2 Dislikes 0

Heat goes to the chip, not the part. If done improperly then yes, it would warp the part

7 years ago | Likes 3 Dislikes 0

It’s due to tempering meaning these are very hard (not the only thing) this is something you look for when making a knife

7 years ago | Likes 5 Dislikes 6

Tempering reduces hardness to improve durability. Things that are too hard are brittle and would break easily.

7 years ago | Likes 6 Dislikes 0

Tempering is a slow heating process to make metal less hard and brittle, this is not what's happening here.

7 years ago | Likes 7 Dislikes 0